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ISO 15614-1-2017-（中英文对照）金属材料焊接工艺规范和鉴定-焊接工艺试验 第1部分.pdf

eldingproceduretest焊接工

The welding and testing of test pieces shall be in accordance with Clauses 6 and 7. 试件的焊接和试验应符合第6条和第7条的规定

atisiactorily in accordance witn tnl document is qualified according to the relevant national/international standard being applied, provided that the relevant testing requirements of that standard are met 根据本文件进行焊接程序测试的焊工或焊接操作人员符合相关国家/国际标准的要求，但符合该标准的村 测要求。

QMSF 0001S-2015 云南牟定三福工贸有限公司 葛根面条6Test piece试件

6.1 General 总则

The welded joint to which the welding procedure will relate in production shall be represented by making a standard test piece or pieces, as specified in 6.2. 焊接程序在生产中涉及的焊接接头，应按6.2规定制作标准试件。 If required by the application standard, the direction of plate rolling shall be marked on the test piece when impact ests are required to be taken in the Heat Affected Zone (HAZ) and shall be mentioned in the impact test report 如果应用标准要求，在受影响区域（HAZ）要求进行冲击试验时，应在试件上标明轧制方向，并在冲击试验 报告中提及。

The welded joint to which the welding procedure will relate in production shall be represented by makii test piece or pieces, as specified in 6.2.

lired by the application standard, the direction of plate rolling shall be marked on the test piece when impact re required to be taken in the Heat Affected Zone (HAZ) and shall be mentioned in the impact test report. 立用标准要求，在受影响区域（HAZ）要求进行冲击试验时，应在试件上标明轧制方向，并在冲击试验 提及， evel 1: Any butt joint test qualifies all joint For level 2: Where the joint requirements and/ot

if required by the application standard, the direction of plate rolling shall be marked on the test piece when impad fests are required to be taken in the Heat Affected Zone (HAZ) and shall be mentioned in the impact test report. 如果应用标准要求，在受影响区域（HAZ）要求进行冲击试验时，应在试件上标明轧制方向，并在冲击 报告中提及， For level 1: Any butt joint test qualifies all joint For level 2: Where the joint requirements and/ot

对于1级：任何对接关节测试合格所有接头

6.2Shapeanddimensionsoftestpieces试件行状和尺寸

6.2.1 General一般原则

°or level 2: Where the joint requirements and/or configurations.Dimension of the test piece are not covered by the standard test pieces as shown in this document, the use of ISO 15613 shall be required. 2级：联合要求和/或配置。测试件的尺寸不覆盖 标准试件如本文件所示，应使用ISO15613。

6.2.5Branchconnection支管连接

2.5Branchconnection支管连接 For level 1: No specific test piece required

对于1级：无需特定的试件。

6.3Weldingoftestpieces试件的焊接

Preparation and welding of test pieces shall be carried out in accordance with the pWPS, which they shall represent. Weiding positions and iimitations for the angle of slope and rotation of the test piece shall be in accordance with ISO 6947. If tack welds are to be fused into the final joint, they shall be included in the test piece. 试件的准备和焊接应按照其所代表的pWPS进行。焊接位置和试件的倾斜角度和旋转角度的限制应符合ISO 6947的规定。如果焊缝熔合在最终接头中，则应包括在试件中。 The welding and the testing of the test piece shall be verified by the examiner or examining body 试件的焊接和试验应由检验人员或检查机构核实

7Examinationandtesting试验和检验

accordance with the requirements of Table 2.对于2 级：类型和测试范围应符合表2的要求。

b Where mechanical properties are required by an application standard, it shall be tested accordingly. If an additional test piece is needed, the dimensions should be sufficient enough to allow testing of the mechanical properties. For this additional test piece, the 应用标准要求机械性能时，应进行相应的测试。如果需要额外的测试件，尺寸应足够足以允许测试机械性能。对于该附加 试件，焊接参数范围，母材组，填充金属和热处理要求相同。

TestspecimensshallbetakeninaccordancewithFigures5,6,7and8.试样的截取应按照图5、图6、图7和图8 要求 Forlocationofhardnessandimpactspecimens,8.4.2shallbeconsidered.对于硬度和冲击试样的位置，应考虑 8.4.2 It is acceptable to take the test specimens from locations avoiding areas which have imperfections within th acceptancelimitsfortheNDTmethod(s)）used.从不符合NDT方法的接受限度内的缺陷区域取出测试样本是可以 接受的 Dimensions inmillimemes单信亮米

2macrotestspecimen金相试样 3macroandhardnesstestspecimen金相试样及硬度试样 4weldingdirection焊接方向

Amacroandhardnesstestspecimentobetaken金相试样及硬度试样的取样部位

B macro test specimen to be taken αt branch angleE

B macro test specimen to be taken at branchangle位置上的金相试样a为支接管角度 Figure8一Locationoftestspecimensforabranchconnectiononpipe支接管或管子角焊缝试样的位置

structivetesting破坏性试验

7.4.1Transversetensiletest横向拉伸试验

Specimens and testing for transverse tensile testing for butt joint shall be in accordance with ISO 4136. The test shall represent the whole thickness except as necessary to obtain parallel sides on the specimens. Tensile testing shall ensurd allweldingprocessesusedandtheassociatedessentialvariablesaretested.对接横向拉伸试验的试样和试验应符合 ISO4136.试验应代表整个厚度，除非需要在试样上获得平行边。拉伸试验应确保使用的所有焊接工艺和相关 的基本变量都经过测试。 NOTEIt is notessential to overlapthe specimensas identified inISO4136.注意ISO4136中确定的标本重叠不 是必须的 For pipes >50 mm outside diameter, the excess weld metal shall be removed on both faces to give the test specimen a thicknessequaltothewallthicknessofthepipe.对于外径大于5Omm的管子，应去除两面多余的焊缝金属，使得 试样厚度与管壁厚相同 For pipes ≤50 mm outside diameter, for which the transverse tensile test is performed on the full pipe, the excess weld metalmaybeleftundressedontheinsidesurfaceofthepipe.对于外径小于或等于50mm的管子，采用较小管子 的整个截面时，允许保留管子内表面的焊缝余高

Specimens represent the whole thickness except as necessary to obtain parallel sides on the specimens. Tensile testing shall ensure allweldingprocessesusedandtheassociatedessentialvariablesaretested.对接横向拉伸试验的试样和试验应符合 ISO4136.试验应代表整个厚度，除非需要在试样上获得平行边。拉伸试验应确保使用的所有焊接工艺和相关 的基本变量都经过测试。 NOTEIt is notessential to overlapthe specimensas identified inISO4136.注意ISO4136中确定的标本重叠不 是必须的 For pipes >50 mm outside diameter, the excess weld metal shall be removed on both faces to give the test specimen a thicknessequaltothewallthicknessofthepipe.对于外径大于50mm的管子，应去除两面多余的焊缝金属，使得 试样厚度与管壁厚相同 For pipes ≤50 mm outside diameter, for which the transverse tensile test is performed on the full pipe, the excess weld metalmaybeleftundressedontheinside surfaceofthepipe.对于外径小于或等于5Omm的管子，采用较小管子 的整个截面时，允许保留管子内表面的焊缝余高

The tensile strength of the test specimen shall not be less than the corresponding specified minimum value for the parentmetalunlessotherwisespecifiedpriortotesting.除非试验之前另有规定，试样的拉伸强度一般不得低于母 材的下限值 For dissimilar parent metal joints, the tensile strength shall not be less than the minimum value specified for the parent materialhavingthelowesttensilestrength.对于异种母材的接头，拉伸强度一般不得低于较低强度母材的下限值

7.4.2Bendtest弯曲试验 Specimensandtestingforbendtestingforbutt jointsshallbeinaccordancewithISO5173:2009.对接弯曲试验的标 本和试验应符合ISO5173：2009。 For thicknesses <12 mm, two root and two face bend test specimens shall be tested. For thicknesses ≥12 mm, four side endspecimensmaybeusedinsteadofrootandfacebendtests.厚度小于12mm时，应做两个正弯和两个背弯试 。当厚度大于或等于12mm时，建议用四个侧弯代替两个正弯和两个背弯试验。 For dissimilar metal joints or heterogeneous butt joints in plates, one root and one face longitudinal bend test specime naybeusedinsteadoffourtransversebendtests.对于板子的异种钢或异种成分对接接头，可以采用一个纵向背 弯或一个纵向正弯试样而不是做四个横向弯曲试验。 During testing, the test specimens shall not reveal any imperfection >3 mm in any direction. Imperfections appearing atthecornersofatestspecimenduringtestingshallbeignoredintheevaluation.在试验过程中，试样不得在任何 方向显露>3mm的缺陷。试验中出现在试样角落处的缺 陷在评价中不子理

7.4.2Bend test弯曲试验

7.4.3Macroscopicexamination低倍金相检验

value.除非应用标准另有要求，冲击功一般应符合对应的母材标准。三个试样的平均值应满足规定的要习 对每个缺口部位，单个值可以低于规定的最低平均值，但不得低于该数值的70% Where more than one welding process or type of covering and fluxes are qualified in a single test piece, additiona mpact test specimens shall be taken from the weld metal and HAZ that include each process and type of coverin fluxes.用一个试件评定多个焊接方法时，冲击试样应取自每个焊接方法施焊的焊缝金属和热影响区

7.4.5Hardnesstesting硬度测试

The acceptancelevels for imperfections corresponding to level 1and level 2 are given in Table 4.对应于1级和2级 的缺陷的验收水平见表4。 NOTE The correlation between the quality levels of ISO 5817 and the acceptance levels of the different NDT techniquesisgiveninISO17635.注意ISO17635中给出了ISO5817的质量水平与不同NDT技术的接受程度之 间的相关性

Table4一Acceptancelevelsforimperfections缺陷接受栏

equired by the application standard or specified,micro crack sensitive materials may need specific examination.如果应用标准要求或规定 文敏感材料可能需要具体的检查。

8Rangeofqualification认可范围

8.1 General 概速

8.3Relatedtotheparentmaterial与材料有关的条件

8.3.1 Parent material grouping 母材组类

8.3.1.1 General 概述

TherangesofqualificationaregiveninTable5.表5规定了钢的认可范围 8.3.1.3Nickel alloys镍合金 TherangesofqualificationaregiveninTable6.表6规定了镍合金的认可范围 8.3.1.4Dissimilarjointsbetweensteelsandnickelalloys钢和镍合金的异种接头 Therangesofqualificationaregiven inTable6.认可范围见表6

Table 5 ( continued )

Table 6 Range of qualification for nickel alloy and nickel alloy/steel groups 镍合金和镍合金/钢组的认可范围

Table 6 Range of qualification for nickel alloy and nickel alloy/steel groups 镍合金和镍合金/钢组的认可范围

3.3.2Materialthickness母材厚度

fortestpieces 16mmthickorgreater,theminimumthickness qualified is16mm;对于16mm厚或更大的测试 件，合格的最小厚度为16mm for test pieces less than 16 mm thick, the minimum thickness qualified is the thickness of the test piece; 对于小于 16mm厚的试件，合格的最小厚度是试件的厚度 for test piece thicknesses 6 mm and thinner, the minimum thickness qualified is O,5 times the thickness of the test piece.对于6毫米厚的试件厚度，最小厚度为试件厚度的0.5倍。

Table 7 Range of qualification for butt welds material thickness and deposited metal thickness对接焊缝材料厚度和焊缝熔敷厚度的认可范围

Dimensions in millimetres

Table 8—Forlevel2:Rangeof qualification thickness and throat thickness of filletwelds第2级：角焊缝材料厚度和喉部厚度限定范围

imensionsinmilimetres

8.3.3Diameterofpipesandbranchconnections管子和支接管直径的认可范围

3.3Diameterofpipesandbranchconnections官 For level 1: The diameter is not an essential variable. Any product form, i.e. plate, pipe, forging or casting. qualifies for all product forms

For level 1: The diameter is not an essential variable. Any product form, i.e. plate, pipe, forging or casting. qualifies for all product forms

For level 2: The qualification of a welding procedure test on diameter D shall include qualification for diameters in the following ranges given in. Table 9. A butt weld qualification for pipes covers butt welds in plates. Qualification given for plates also covers pipes when the outside diameter is >500 mm or when the outside diameter is >150 mm welded in the PC, in PF rotated position or in PArotated position.当管子外径 大于500mm，或者在PA或PC转动位置上的管子 外径大于150mm时，板材的评定适用于管子

For level 2: The qualification of a welding procedure test on diameter D shall include qualification for diameters in the following ranges given in. Table 9 A butt weld qualification for pipes covers butt welds ir plates. Qualification given for plates also covers pipes when the outside diameter is >500 mm or when the outside diameter is >150 mm welded in the PC, in PF rotated positionor inPArotated position.当管子外径 大于500mm，或者在PA或PC转动位置上的管子 外径大于150mm时，板材的评定适用于管子

labley F'orlevel connection diameter 管子和支接管的认可范围

vel 2: Range of qualif 管子和支接管的认可范围

Dimensions inmilimetre

Angleofbranchconnection支接管的角度 For level 1: The angle of branch connection is not an essential variable.

For level 2: A welding procedure test shall be car. ried out on a branch connection with angle α (see Figure 4). A test piece made with a branch angle (α) between 60°and 90° in the procedure test qualifies the angle 60°≤α <90°. An angle α < 60° requires a separate test piece and qualifies angles from α up to 90° 在过程试验中，以分支角（α）为60°一90°的试验 片，使60≤α<90°的角度。角度α<60°需要单独的 测试件，并且可以将α至90°的角度进行限定

YS/T 43-2011 高纯砷a) the variables associated with each process and consumable are addressed in the pWPS; b) the parent material and deposited metal thickness limits of

For level 2: When the test piece is welded with more than one welding process, the procedure is valid only for the sequence of processes used on, provided the test piece. Test specimens shall include deposited material from each welding process used

Back run is permitted using one of the welding processes used in the qualification.

Table 7 for each process and consumable are restrictec in the p WPS to the thickness limits qualified.

8.4.2Weldingpositions焊接位置

8.4.4Fillermaterial.manufacturer/tradename.designation填料DB41T 1978-2020 文物建筑雷电灾害风险评估方法，制造商/商品名称

8.4.4Fillermaterial.manufacturer/tradename.designation填料，制造商/商品